Display device

ABSTRACT

A display device includes a first substrate including a display region arranged with a plurality of pixels arranged with a light emitting element, a second substrate including a light shielding layer having an aperture part corresponding to the pixel and a color filter being arranged in at least the aperture part and including a pigment layer, a seal component including glass, the seal component bonding the first substrate and second substrate, the display region and color filter facing each other, and being arranged on the exterior side of the color filter, and an inorganic insulation layer covering at least an upper surface and end part of the color filter.

CROSS REFERENCE TO RELATED APPLICATIONS

This application is based upon and claims the benefit of priority fromthe prior Japanese Patent Application No. 2014-019250, filed on Feb. 4,2014, the entire contents of which are incorporated herein by reference.

FIELD

The present invention is related to a display device and a method ofmanufacturing the display device. In particular, the present inventionis related to a display device in which a substrate formed with a lightemitting element and an opposing substrate are sealed with a glass fritand a method of manufacturing the display device.

BACKGROUND

In recent years, in a light emitting display device for mobile purposes,there is a strong demand for high resolution and low power consumption.Display devices which use a liquid crystal display device (LCD) ororganic light-emitting diode (OLED) such an organic EL display device orelectronic paper etc are being adopted.

Among these, because an organic EL display device does not require aback light or polarizing plate which were necessary in liquid crystaldevices, it is possible to form a display device just with a thin film.In addition, it is possible to realize a display device capable ofbending (flexible). Furthermore, since these display devices do not usea glass substrate, they are display devices which are light anddifficult to break. For these reasons, organic EL display devices areattracting a lot of attention. In addition, in an organic EL displaydevice of a medium/small size, high definition and a narrow frame of adisplay part is required.

In order to achieve an organic EL display device with high definition, adevice structure mounted with RGB pixels are being developed bycombining white organic EL elements with color filters (CF) to achieve a“white+CF structure”. In addition, in order to achieve a narrow frame,it is necessary to reduce the area of the periphery region of thedisplay device. In order to achieve this, it is necessary to narrow thewidth of a seal component arranged in the periphery region of a pixeland reduce the distance between the seal component and display region.

Here, a light emitting element such as an organic EL element arranged ineach pixel of an organic EL display device is known to degrade whenexposed to oxygen or water which decreases light emitting efficiency. Inorder to solve this problem for example, a display device is disclosedin the Japanese Laid Open Patent 2007-194184 in which a sealingstructure with high air sealing properties is disclosed by bonding asubstrate arranged with a light emitting element and an opposingsubstrate which faces the substrate using a glass frit.

However, in the “white+CF structure” described above, especially in thecase where a color filter is arranged between two bonded substrates, thelight element sometimes degrades due to degassing or dehydration fromthe color filter. In addition, when narrowing of the frame of thedisplay device increases, the distance between the glass frit whichfuses the two substrates and the display region arranged with the pixelsis reduced. As a result, when fusing by local heating the glass fritusing laser radiation etc, a part of the laser is irradiated on a pixelof the display region which causes degradation of the light emittingelement. In addition, heat generated by local heating due to laserirradiation is transmitted to a light emitting element of a pixelarranged in the display region which sometimes leads to degradation ofthe light emitting element.

SUMMARY

A display device according to one embodiment of the present inventionincludes a first substrate including a display region arranged with aplurality of pixels having a light emitting element, a second substrateincluding a light shielding layer having an aperture part correspondingto the pixel and a color filter being arranged in at least the aperturepart and including a pigment layer, a seal component including glass,the seal component bonding the first substrate and second substrate sothat the display region and color filter faces each other, and beingarranged on the exterior side of the color filter, and an inorganicinsulation layer covering at least an upper surface and end part of thecolor filter.

In addition, in another aspect the light emitting element may be exposedin a space part enclosed by the first substrate, the second substrateand seal component.

In addition, in another aspect the seal component may contact theinorganic insulation layer.

In addition, in another aspect a gas with a dew point of −70° C. or lessmay be included in the space part.

In addition, in another aspect a gas with an oxygen concentration of 1ppm or less may be included in the space part.

A display device according to one embodiment of the present inventionincludes a first substrate including a display region arranged with aplurality of pixels having a light emitting element, a second substrateincluding a light shielding layer having an aperture part correspondingto the pixel and a slit in a periphery region located in a periphery ofthe display region, and a seal component including glass, the sealcomponent bonding the first substrate and second substrate so that thedisplay region and color filter faces each other.

In addition, in another aspect the slit may be continuously arranged soas to enclose the display region.

In addition, in another aspect the second substrate may include a colorfilter having a pigment layer and arranged in at least an aperture partof the light shielding layer, and an inorganic insulation layer coveringat least an upper surface and end part of the color filter.

In addition, in another aspect the light emitting element may be exposedin a space part enclosed by the first substrate, the second substrateand the seal component.

In addition, in another aspect the seal component may contact theinorganic insulation layer.

In addition, in another aspect a gas with a dew point of −70° C. or lessmay be included in the space part.

In addition, in another aspect a gas with an oxygen concentration of 1ppm or less may be included in the space part.

A display device according to one embodiment of the present inventionincludes a first substrate including a display region arranged with aplurality of pixels having a light emitting element, a second substrateincluding a first light shielding layer and a second light shield layer,the first light shielding layer having an aperture part corresponding tothe pixel, the second light shielding layer being arranged in aperiphery region located in a periphery of the display region in asurface opposite a surface arranged with the first light shieldinglayer, and a seal component including glass, the seal component bondingthe first substrate and second substrate so that the display region andcolor filter faces each other.

In addition, in another aspect the second light shielding layer may becontinuously arranged so as to enclose the display region.

In addition, in another aspect a transparent conductive layer may beincluded arranged in the display region in a surface arranged withsecond light shielding layer.

In addition, in another aspect the transparent conductive layer may be awiring of a touch sensor.

A method of manufacturing a display device according to one embodimentof the present invention includes forming a light emitting element in adisplay region of a first substrate arranged with a plurality of pixels,forming a light shielding layer having an aperture part corresponding toa pixel in a second substrate and forming a color filter being arrangedin at least the aperture part and including a pigment layer, forming aninorganic insulation layer to cover at least an upper surface and endpart of the color filter, bonding the first substrate and the secondsubstrate via a seal member, the display region and color filter facingeach other, and irradiating the seal member with a laser via a maskincluding an aperture part corresponding to the seal member so as tofuse the seal member.

A method of manufacturing a display device according to one embodimentof the present invention includes forming a light emitting element in adisplay region of a first substrate arranged with a plurality of pixels,forming a light shielding layer having an aperture part corresponding toa pixel in a second substrate and forming a color filter being arrangedin at least the aperture part and including a pigment layer, forming aninorganic insulation layer to cover at least an upper surface and endpart of the color filter, bonding the first substrate and the secondsubstrate via a seal member, the display region and color filter facingeach other, and locally irradiating a region corresponding to the sealmember with a laser so as to fuse the seal member

In addition, in another aspect the first substrate and second substratemay be bonded so that the light emitting element is exposed in a spacepart enclosed by the first substrate, the second substrate and the sealmember.

In addition, in another aspect the bonding process may be performedunder an atmosphere with a dew point of −70° C. or less and morepreferably −70° C.

In addition, in another aspect the bonding process may be performedunder an atmosphere with an oxygen concentration of 1 ppm or less andmore preferably 0.55 pm or less.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a diagram showing a perspective view of a display device inembodiment one of the present invention;

FIG. 2 is a diagram showing a planar view of a display device inembodiment one of the present invention;

FIG. 3 is a diagram showing a cross-sectional view of the line A-B in adisplay device in embodiment one of the present invention;

FIG. 4 is a diagram showing a cross-sectional view of the line A-B in amodified example of the display device in embodiment one of the presentinvention;

FIG. 5 is a diagram showing a planar view of a display device inembodiment two of the present invention;

FIG. 6 is a diagram showing a planar view of a display device in amodified example one of embodiment two of the present invention;

FIG. 7 is a diagram showing a cross-sectional view of the line C-D ofthe display device in embodiment two of the present invention;

FIG. 8 is a diagram showing a planar view of a display device in amodified example two of embodiment two of the present invention;

FIG. 9 is a diagram showing a cross-sectional view of a display devicein embodiment three of the present invention:

FIG. 10 is a diagram showing a process flow of a manufacturing method ofa display device in embodiment four of the present invention;

FIG. 11 is a diagram showing a laser irradiation method on a glass fritof a display device in embodiment four of the present invention; and

FIG. 12 is a diagram showing a laser irradiation method on a glass fritof a display device a modified example of embodiment four of the presentinvention.

DESCRIPTION OF EMBODIMENTS

Each embodiment of the present invention is explained below whilereferring to the drawings. Furthermore, the disclosure is merely oneexample and various modifications which conform with the premise of theinvention and which could be easily conceived of by person ordinarilyskilled in the art are included within the scope of the presentinvention. In addition, in order to further clarify explanation, thedrawings may be expressed schematically with respect to the width,thickness and shape of each part compared to actual appearance and areonly examples and do not limit the interpretation of the presentinvention. In addition, in the specification and each drawing the samereference symbols are attached to the same elements that have previouslybeen described or already exist in previous drawings

Embodiment One

The structure of a display device related to embodiment one of thepresent invention is explained using FIG. 1 to FIG. 4. FIG. 1 is adiagram showing a perspective view of the display device in embodimentone of the present invention. FIG. 2 is a diagram showing a planar viewof a display device in embodiment one of the present invention. Inembodiment one, a display device with a “white+CF structure” which isuseful for high definition is explained.

Although a “white+CF structure” is useful for realizing a highdefinition display device, when the distance between a light emittingelement and color filter is separated, a problem of mixed colors isproduced due to light entering from the light emitting element of anadjacent pixel. Therefore, in a “white+CF structure”, it is necessary tobring the light emitting element and color filter as close as possibletogether. As one example of this, a structure is exemplified in which acolor filter is arranged between a substrate arranged with a lightemitting element and an opposing substrate.

In addition, because it is possible to obtaining a very high level ofair tightness by arranging a glass frit in a seal member, it is possibleto suppress water from entering from the exterior. However, as describedabove, in a structure in which a color filter is arranged betweensubstrates, a problem sometimes occurs in which a light emitting elementdegrades due to degassing or dehydration from an organic material suchas a color filter. In embodiment one, a structure which solves theproblem described above is explained.

As shown in FIG. 1 and FIG. 2, the display device in embodiment oneincludes a substrate 100 including a display region 110 arranged with aplurality of pixels 180 arranged with a light emitting element, anopposing substrate 200 including a light shielding layer 121 having anaperture part corresponding to a pixel 180 and color filters 181 to 183being arranged in the aperture part of the light shielding layer 121, adriver IC 300 arranged in a region exposed by the substrate 100, and aFPC 400 (flexible printed circuit). The substrate 100 is divided into adisplay region 110 and a periphery region 120 arranged in the peripheryof the display region 110. The pixels 180 are arranged in a matrix inthe display region 110 each of the plurality of pixels 180 is arrangedwith a light emitting element. The light shielding layer 121 includingan aperture part corresponding to each of the plurality of pixels 180 isarranged in the opposing substrate 200, and color filters 181 to 183including pigment layer may be arranged in at least the aperture part ofthe light shielding layer 121. Here, a region which is exposed by thesubstrate 100 and in which the driver IC 300 and FPC 400 are connectedmay be included in the periphery region 120. A terminal part 500 whichis connected to a controller circuit which controls a drive circuit isarranged in the FPC 400.

As is shown in FIG. 2, the glass frit 130 which functions as a sealmember for bonding the substrate 100 and opposing substrate 200 isarranged in a region corresponding to the periphery region 120. Theglass frit 130 is a glass material with a melting point of 300° C. ormore and 700° C. or less. In addition, the glass frit 130 may havevarious forms such as a powder shape or paste shape. The glass frit 130is arranged continuously so as to enclose the display region 110 whichincludes the color filters 181 to 183 in an exterior periphery part ofthe periphery region 120. That is, the glass frit 130 is arranged on theexterior side of the color filters 181 to 181. In addition, in a planarview of the display device, an offset is arranged between the displayregion 110 and the glass frit 130. Here, although an offset is arrangebetween the exterior periphery end part of the periphery region 120 andglass frit 130, the present invention is not limited to this structure.The glass frit may also be arranged up to the exterior periphery endpart of the periphery region 120. Here, the light shielding layer 121 isarranged at least within the display region 110 and on the exterior edgepart of the display region 110.

FIG. 3 is a diagram showing the A-B cross-sectional view of the displaydevice in embodiment one. Here, in FIG. 3, the surface of the substrate100 faces in the direction of the opposing substrate 200 and the surfaceof the opposing substrate 200 faces the direction of the substrate 100.In the following explanation, when explaining the structural componentsarranged with respect to each of the substrate 100 and opposingsubstrate 200, the surface direction of each substrate is expressed asfacing upwards.

In FIG. 3, a transistor layer 111 is arranged above the substrate 100,an interlayer insulation layer 112 is arranged above the transistorlayer 111 and a light emitting element 113 is arranged above interlayerinsulation layer 112. A pixel circuit transistor arranged in the displayregion 110 or periphery circuit transistor arranged in the peripheryregion 120 is included in the transistor layer 111. The light emittingelement 113 is arranged in the display region 110 and includes a lowerpart electrode, a light emitting layer and upper part electrode. Thelower part electrode is connected to the transistor layer 111 via acontact arranged in the interlayer insulation layer 112 and the upperpart electrode is a common electrode with a plurality of light emittingelements 113. Here, because the display device in embodiment one is a“white color+CF structure”, the light emitting element 113 is designedwith a light emitting element structure in order to emit white light.

In addition, the light shielding layer 121 and color filter 122 arearranged above the opposing substrate 200. The light shielding layer 121includes an upper surface 121 a which faces the substrate 100 and an endpart 121 b and the color filter 122 includes and upper surface 122 awhich faces the substrate 100 and an end part 122 b. In addition, aninorganic passivation layer 123 is arranged to cover 121 a, 122 a, 121 band 122 b. Here, the light shielding layer 121 is arranged to overlapwiring etc in a region which defines each pixel, and the color filter122 is arranged in a region corresponding to each light emitting elementin the display region 110. The glass frit 130 is arranged in theperiphery region 120 and a space part 131 sandwiched between thesubstrate 100 and opposing substrate 200 is sealed. Here, in embodimentone, a N₂ gas is filled into the sealed space part 131.

Here, although the glass frit 130 is arranged in contact with interlayerinsulation layer 112 and inorganic passivation layer 123, the presentinvention is not limited to this structure. Another layer may bearranged between the glass frit 130 and the interlayer insulation layer112 or between the glass frit 130 and the inorganic passivation layer123. In addition, either or both the interlayer insulation layer 112 andinorganic passivation layer 123 do not have to be present and either orboth the substrate 100 and opposing substrate 200 may be in contact withthe glass frit 130. In addition, although the light shielding layer 121,color filter 122 and inorganic passivation layer 123 are stacked in thisorder above the opposing substrate 200, the present invention is notlimited to this structure. The color filter 122, light shielding layer121 and inorganic passivation layer 123 may be stacked in this order. Inaddition, the light shield layer 121 and color filter 122 may havedifferent patterns and do not have to be stacked.

In addition, in FIG. 3, although the substrate 100 and transistor layer111 are in contact, the transistor layer 111 and interlayer insulationlayer 112 are in contact, the interlayer insulation layer 112 and lightemitting element 113 are in contact, the opposing substrate 200 andlight shielding layer 121 are in contact, the light shielding layer 121and color filter 122 are in contact, and the color filter 122 andinorganic passivation layer 123 are in contact, the present invention isnot limited to this structure, another layer may be inserted betweeneach of these.

In addition, the light emitting element 113 is exposed in the space part131 enclosed by the substrate 100, opposing substrate 200 and glass frit130. That is, a protection layer for protecting the light emitting layerfrom water or impurities is not formed above the light emitting element113 but the surface of the light emitting element 113 is exposed in thespace part 131. For example, in the case where a light emitting elementis formed from a lower part electrode, light emitting layer and upperpart electrode (common electrode), a protection layer is not formedabove the common electrode but a common electrode is exposed in thespace part 131.

In the case where a passivation layer is formed above a light emittingelement, a passivation layer is formed above wiring of a terminal partfor mounting the driver IC300 or FPC400. In order to mount the driverIC300 or FPC400, it is necessary to remove the terminal part of thepassivation layer. However, by adopting the structure in which apassivation layer is not arranged above a light emitting layer asdescribed above, it is possible to remove not only the process forforming a passivation layer but also the process for removing a terminalpart of the passivation layer.

An inactive gas such as nitrogen (N₂) etc may be filled into the spacepart 131. However, the present invention is not limited to thisstructure, a gas with containing a low amount of water or oxygen whichdegrades the light emitting element 113 may also be filled in the spacepart 131. For example, the gas included in the space part 131 ispreferred to have a dew point of −70° C. or less. More preferably, a dewpoint of −90° C. or less. In addition, the gas included in the spacepart 131 is preferred to have an oxygen concentration of 1 ppm or less.More preferably an oxygen concentration of 0.5 ppm or less. In addition,the space part 131 may be reduced in pressure or increased in pressure.In either case, it is preferred that the contained amount of water oroxygen is small.

In addition, a structure in which the glass frit 130 contacts theinterlayer insulation layer 112 on the substrate 100 side and contactsthe inorganic passivation layer 123 on the opposing substrate 200 sidemay be adopted. The material of interlayer insulation layer 112 and theinorganic passivation layer 123 which contact the glass frit 130 may bethe same. By using the same material above and below a contact part withthe glass frit 130, it is possible to obtain a gap part 131 with highsealing properties with a good level of reliability. Furthermore,structure in which the interlayer insulation layer 113 and inorganicpassivation layer 123 contact the glass frit 130 may be adopted in whichthe glass frit is vertically symmetrical as standard (mirror structure).This mirror structure is referred to as a structure in which thesubstrate 100, silicon nitride, silicon oxide, glass frit, siliconoxide, silicon nitride and opposing substrate 200 are arranged in thisorder from the substrate 100 in a cross sectional view in FIG. 3 forexample. Using the mirror structure described above, it is possible toobtain good reliability with high sealing properties and becausestretching and contraction are reduced on the side of the substrate 100and opposing substrate 200 which is generated by heat in a fusionprocess caused by laser irradiation of a glass frit etc, it is possibleto relieve internal stress.

FIG. 4 is a diagram showing a cross-sectional view of the line A-B ofthe display device in a modified example of embodiment one of thepresent invention. The different point to FIG. 3 is that the organicpassivation layer 123 does not exists in the region arranged with theglass frit 130 but the glass frit 130 and opposing substrate 200 are incontact. Even in the case of the structure in FIG. 4, the lightshielding layer 121 and color filter 122 are covered by the inorganicpassivation layer 123 and are not exposed in the space part 131 wherethe light shielding layer 121 and color filter 122 are sealed.

As described above, according to the display device in embodiment one ofthe present invention, in a display device where a color filter or lightshielding layer is arranged between substrates and both substrates arebonded using a glass frit, it is possible to suppress degradation of alight emitting element caused by degassing or water from an organicmaterial such as a color filter. In addition, because it is notnecessary to form a passivation layer above a light emitting element, itis possible to omit a process for etching a passivation layer in orderto expose a terminal part after bonding the substrate 100 and opposingsubstrate 200.

Embodiment Two

The structure of a display device related to embodiment two of thepresent invention is explained using FIG. 5 to FIG. 8. FIG. 5 and FIG. 6are diagrams showing a planar view of the display device in embodimenttwo and a modified example. In addition, FIG. 7 and FIG. 8 are diagramsshowing a cross-sectional view of the line C-D in the display device inembodiment two and a modified example. A display device with a “white+CFstructure” useful for high definition the same as embodiment one is alsoexplained in embodiment two.

FIG. 5 is different to FIG. 2 in that the light shielding layer 121exists up to the periphery region 120, a part of the light shieldinglayer 121 overlaps the glass frit 130 and a slit 124 is arranged in theperiphery region of the light shielding layer 121. The slit 124 isarranged further to the exterior than the display region 110 and furtherto the interior of the glass frit 130. In other words, the glass frit130 is arranged further on the exterior periphery than the slit 124. InFIG. 5, although a structure is shown in which the exterior peripheryend part of the light shielding layer 121 on the exterior side of theslit 124 overlaps the glass frit 130, the present invention in notlimited to this structure. An offset may also be arranged between theexterior periphery end part of the light shielding layer 121 and theglass frit 130.

In FIG. 5, a structure is shown in which the slit 124 is arrangedcontinuously so as to enclose the display region 110, and the lightshielding layer 121 is separated into a region including the displayregion 110 and a region including the periphery region 120. However, thepresent invention is not limited to the structure shown in FIG. 5, forexample, the slit 124 does not have to be linked as is shown in FIG. 6.In FIG. 6, although one upper and lower unlinked section and three leftand right unlinked sections of the slit 124 are shown respectively, thepresent invention is not limited to this structure, more or lessunlinked sections are also possible.

FIG. 7 is a diagram showing a cross-sectional view of the line C-D ofthe display device in embodiment two of the present invention. Here, inFIG. 7, the surface of the substrate 100 faces the direction of theopposing substrate 200, and the surface of the opposing substrate 200faces the direction of the substrate 100. In the following explanation,when explaining the structure in which the substrate 100 and opposingsubstrate 200 are respectively arranged, the surface direction of eachsubstrate is expressed as facing upwards.

In FIG. 7, the slit 124 is arranged between a light shielding layer 121c which corresponds to a region including the display region 110 and alight shield layer 121 d which corresponds to a region including theperiphery region 120. In FIG. 7, although a structure in which a part ofthe light shielding layer 121 d on the exterior side of the slit 124 andone part of the glass frit 130 overlap in a vertical direction, thepresent invention is not limited to this structure. An offset may alsobe arranged between the light shielding layer 121 d and glass frit 130in the direction of the surface of the substrate. In FIG. 8, althoughthe inorganic passivation layer 123 is formed with a pattern includingan end part further to the interior than the glass frit 130 and theglass frit 130 and opposing substrate 200 contact, the present inventionis not limited to this structure. The inorganic passivation layer 123may extend as far as the exterior periphery part of the opposingsubstrate 200 and the glass frit 130 and inorganic passivation layer 123may contact each other.

The glass frit 130 is fused by irradiating with a laser after bondingthe substrate 100 and opposing substrate 200 via the glass frit 130 inorder to obtain good sealing properties. Although the laser irradiationis irradiates on a position corresponding to a glass frit, in a displaydevice with a narrow frame, a part of the laser is sometimes irradiateson the light emitting element 113 of the display region 110. When alaser is irradiates on the light emitting element 113, there is apossibility that the film quality of a light emitting layer changes ordamage is caused due to overheating of the light emitting element 113.Here, this problem can be suppressed by adopting the structure shown inFIG. 7 and FIG. 8.

A described above, with the progression of a narrow frame in a displaydevice, the distance between the display region 110 and a region inwhich the glass frit 130 is arranged becomes shorter. When this distancebecomes shorter, when a laser is irradiated in order to fuse the glassfrit 130, a part of the laser is irradiated on the light emittingelement 113 within the display region 110. However, according to thedisplay device of embodiment two, by providing the light shielding layer121 d up to the periphery region 120 where the glass frit 130 isarranged, it is possible to suppress the light of the laser from beingdirectly irradiated onto the light emitting element 113 within thedisplay region. In addition, by arranging the slit 124 between the lightemitting layer 121 c and light emitting layer 121 d, even if the lightof the laser is irradiated on the exterior side light emitting layer 121d which heats the light emitting layer 121 d, it is difficult for thatheat to be transferred to the interior side light emitting layer 121 c.As a result, it is possible to suppress overheating of the lightemitting element 113 which exists in the display region 110.

As described above, according to the display device in embodiment two ofthe present invention, when a glass frit is locally heated using laserirradiation in a display device with both substrates bonded togetherusing the glass frit, it is possible to suppress the laser from beingirradiated on a light emitting element within a display region. Inaddition, by suppressing heat generated by a laser from beingtransmitted to the interior of the display region it is possible tosuppress degradation due to overheating of the light emitting element.

Embodiment Three

A structure of the display device related to embodiment three of thepresent invention is explained using FIG. 9. FIG. 9 is a diagram showinga cross-sectional view of the display device in embodiment three of thepresent invention. The different point between FIG. 9 and FIG. 3 is thatin FIG. 9, a second light shielding layer 141 and a transparentelectrode 142 are arranged on an opposite surface 200 a to the substrate100 of the opposing substrate 200. The second light shielding layer 141is arranged in one part of the periphery region 120 and the transparentelectrode 142 is arranged in the display region 110. As is shown in FIG.9, the transparent electrode 142 may be arranged in a stripe shape andmay form wiring of a touch sensor. As is shown in FIG. 9, the secondlight shielding layer 141 and transparent electrode 142 may also becovered by a protection layer 143. In addition, the second lightshielding layer 141 may be formed using a conductive material and usedas part of wiring of a touch sensor. By using wiring for a touch sensoras a light shielding layer, it is possible to expect heat dissipationeffects with respect to a rise in temperature which is a problem duringlaser irradiation.

The second light shielding layer 141 may also be arranged continuouslyso as enclose the display region 110. In addition, the light shieldinglayer 141 may be arranged in the periphery region 120, a part as seen inplanar view may overlap the glass frit 130 as shown in FIG. 9 andreversely an offset may be arranged as seen in a planar view between thesecond light shielding view 141 and glass frit 130. In the case where apart of the second light shielding layer 141 overlaps the glass frit 130as seen in a planar view, the second light shielding layer 141 is notarranged in a region which is irradiated with a laser in order to fusethe glass frit 130.

According to the structure in FIG. 9, by arranged the second lightshielding layer 141 in the periphery region 120, it is possible tosuppress laser light from being directly irradiated on the lightemitting element 112 within the display region. In addition, even in thecase where the second light shielding layer 141 overheats due the laserlight irradiation, because the distance between the light emittingelement 113 and second light shielding layer 141 is separated, it ispossible to reduce the effects of heat generated in the second lightlayer 141 from being applied to the light emitting element 113 andtransistor layer 111.

As described above, according to the display device in embodiment threeof the present invention, when a glass frit is locally heated usinglaser irradiation in a display device with both substrates bondedtogether using the glass frit, it is possible to suppress the laser frombeing irradiated on a light emitting element within a display region. Inaddition, by suppressing heat generated by a laser from beingtransmitted to the interior of the display region it is possible tosuppress degradation due to overheating of the light emitting element.

Embodiment Four

A manufacturing method of a display device related to embodiment four ofthe present invention is explained using FIG. 10 to FIG. 12. FIG. 10 isa diagram showing a process flow of a manufacturing method of thedisplay device in embodiment four of the present invention. Amanufacturing method of the display device in the present invention isexplained using FIG. 10.

First, a substrate such as a glass substrate is prepared (S1001) and atransistor layer is formed above the substrate (S1002). It is possibleto use a general transistor as the transistor layer, for example, abottom gate type transistor or top gate type transistor using amorphoussilicon, polysilicon or oxide semiconductor etc. Before forming thetransistor layer, a single or stacked ground layer which blocksimpurities from the glass substrate may be formed in order to improveadhesion. Next, after forming the transistor layer, a single or stackedinterlayer insulation layer is formed, and a light emitting element isformed in a display region arranged with a plurality of pixels (S1003).The light emitting element is obtained by forming a bottom electrodeconnected to a transistor layer via a contact formed in the interlayerinsulation layer, a light emitting layer is formed above the bottomelectrode, and a common electrode common to a plurality of lightemitting elements is formed above the light emitting layer.

Next, an opposing substrate such as a glass substrate is prepared(S1011) and a light shielding layer which exposes a pixel is formedabove the opposing substrate (S1012). A metal such as Cr or a resinmaterial pigmented in black may be used as the light shielding layer.The light shielding layer is formed in the display region and theperiphery region. The light shielding layer is formed in a region whichdefines each pixel in the display region so as to overlap wiring etc,and formed in a region between the display region and glass frit in theperiphery region.

Next, a color filter including a pigment layer is formed in an aperturepart arranged in the light shielding layer of the opposing substrate(S1013). The color filter is formed in the display region and is formedin a region corresponding to each light emitting element. At least a R(red), G (green) and B (blue) color filter are formed for realizing fullcolor. In addition, a white color filter may be formed for improvingcolor reproduction in a white color pixel arranged for improvingluminosity.

Although a manufacturing method for forming a color filter above a lightshielding layer was explained in FIG. 10, the present invention is notlimited to this structure. The color filter may be formed first and thenthe light shielding layer may be formed above the color filter. Inaddition, another layer may be formed between the opposing substrate andlight shielding layer or color filter, or another layer may be formedbetween the light shielding layer and the color filter. In addition,although at least three types of color filter RGB are formed as thecolor filter, a light shielding layer may be formed between any of thethree types of color filter. For example, first the G color filter maybe formed above the opposing substrate, the light shielding layer may beformed above the G color filter then the R B color filters may be formedabove these.

After forming the light shielding layer and color filter, an inorganicpassivation layer is formed so as to cover the upper surface and endparts above the light shielding layer and color filter (S1014). Becausethe inorganic passivation layer covers an organic film which dischargesany gas or water which leads to degradation of a light emitting element,the inorganic passivation layer may be formed at least so that the colorfilter is not exposed in the space part 131. In the case where the lightshielding layer is formed from a resin, the inorganic passivation layeris formed so that both the color filter and light shielding layer arenot exposed in the space part 131. That is, as is shown in FIG. 3, thelight shielding layer 121 includes an upper surface 121 a facing thesubstrate 100 and end part 121 b, the color filter 122 includes an uppersurface 122 a facing the substrate 100 and an end part 122 b, and theinorganic passivation layer 123 is arranged so as to cover 121 a, 122 a,121 b and 122 b

Next, the glass frit is formed above either or both the substrate formedup to the light emitting element and the opposing substrate formed up tothe inorganic passivation layer (S1021). A paste shaped glass frit iscoated on the periphery part of the substrate or the opposing substrateand after sufficient removal of a solution or binder within the pasteusing a thermal process using a furnace etc, both substrates are bondedtogether so that the display region and color filter face each other(S1022).

Here, it is very important that the atmosphere when bonding be filledinto the space part sealed by the substrate, opposing substrate andglass frit. In embodiment four, binding of the two substrates isperformed under an atmosphere of N₂. However, the present invention innot limited this. The atmosphere in the process for bonding bothsubstrates may be an atmosphere so that the contained amount of water oroxygen which leads to degradation of a light emitting element is small.For example, the atmosphere for bonding both substrates is preferred tohave a dew point temperature of −70° C. or less and more preferably −90°C. or less. In addition, the atmosphere for forming both substrates ispreferred to have an oxygen concentration of 1 ppm or less and morepreferably 0.5 ppm or less. In addition, the atmosphere for bonding bothsubstrates may be under a reduced pressure or reversely under addedpressure. In either case, the atmosphere when bonding both substrates ispreferred to have a small contained amount of water or oxygen. Inaddition, the interior may be in a vacuum state so as to secure a gapbetween the substrates when forming a spacer between both substrates.

Finally, the glass frit formed on the bonded substrates is heatedlocally using laser irradiation (S1023). By locally heating the glassfrit, the glass frit is fused to a pair of substrates or an inorganiclayer formed above a pair of substrates and the light emitting elementis sealed. Here, the glass frit may include a pigment which absorbs theenergy of the laser light wavelength band in order to effectively absorbthe laser light and emit heat.

Next, a more specific method of the laser irradiation process isexplained using FIG. 11 and FIG. 12. FIG. 11 is a diagram showing alaser irradiation method of a glass frit of a display device inembodiment four of the present invention. In FIG. 11, a mask 150including an aperture part corresponding to a region in which the glassfrit is formed is arranged on a rear surface side (opposite surface tothe substrate 100) of the opposing substrate 200, and a laser 160 isirradiated on the substrate 100, opposing substrate 200 and glass frit130 via the mask 150. Here, the aperture part of the mask 150 may alsobe arranged so that the laser 160 is irradiated on the entire glass frit130, or arranged so that the laser 160 is irradiated on a part of theglass frit 130.

By using a wavelength band of the laser 160 whereby the laser is notabsorbed by the substrate 100 and opposing substrate 200, it is possibleto efficiently heat the glass frit. That is, by suppressing heat beinggenerated in the substrate 100 and opposing substrate 200, it ispossible to reduce the effects on a light emitting element. In addition,by using a mask, it is possible to use not only as laser but also aheating method using light with a lower directionality compared to alaser such as a halogen lamp or xenon lamp for example. In addition,even when a laser in used, because alignment with a high degree ofprecision is no longer necessary, it is possible to obtain the effectssuch as device simplification, improvement in productivity and reducedefects due to errors in irradiation.

As is shown in FIG. 12, it is possible to heat only the region in whichthe glass frit 130 is arranged by using a laser 170 with highdirectionality. For example, by reflecting the laser 170 emitted from alight source using a mirror (for example Galvanometer mirror) etc, it ispossible to scan a region in which the glass frit is arranged. Accordingto the method shown in FIG. 12, it is possible to perform laserirradiation using the same device just by changing the program whichscans the laser even on a panel including the glass frit arranged indifferent shapes. That is, by changing a program, it is possible toirradiate a laser on any type of panel and improve versatility of adevice.

As described above, according to the manufacturing method of the displaydevice in embodiment four of the present invention, it is possible toarrange a color filter or light shielding layer between substrates, andsuppress the phenomenon whereby a light emitting element degrades duedegassing or a water component from an organic material such as a colorfilter or light shielding layer (in the case of a resin light shieldinglayer) in a display device in which a pair of substrates are bondedusing a glass frit.

Furthermore, the present invention is not limited to the embodimentsdescribed above and can be appropriately modified without departing fromthe scope of the invention.

What is claimed is:
 1. A display device comprising: a first substratecomprising a display region arranged with a plurality of pixels having alight emitting element; a second substrate comprising a light shieldinglayer having an aperture part corresponding to the pixel and a colorfilter being arranged in at least the aperture part and including apigment layer; a seal component comprising glass, the seal componentbonding the first substrate and second substrate so that the displayregion and color filter faces each other, and being arranged on theexterior side of the color filter; and an inorganic insulation layercovering at least an upper surface and end part of the color filter,wherein the inorganic insulation layer is in contact with the sealcomponent, the inorganic insulation layer is provided between the secondsubstrate and the seal component, the inorganic insulation layer has afirst surface and a second surface opposite side of the first surface,the seal component is in contact with the inorganic insulation layer atthe first surface, the second substrate is in contact with the inorganicinsulation layer at the second surface, and the seal component overlapswith the second substrate in a planar view.
 2. The display deviceaccording to claim 1, wherein the light emitting element is exposed in aspace part enclosed by the first substrate, the second substrate andseal component.
 3. The display device according to claim 2, wherein agas with a dew point of −70° C. or less is included in the space part.4. The display device according to claim 3, wherein the gas with anoxygen concentration of 1 ppm or less is included in the space part. 5.A display device comprising: a first substrate comprising a displayregion arranged with a plurality of pixels having a light emittingelement; a second substrate facing the first substrate, the secondsubstrate being transparent; a light shielding layer between the firstsubstrate and the second substrate, wherein the light shielding layerhas both an aperture part and a slit, the aperture part corresponding tothe pixel, and the slit being in a periphery region located in aperiphery of the display region; and a seal component comprising glass,the seal component bonding the first substrate and the second substrateso that the display region and the aperture part face each other.
 6. Thedisplay device according to claim 5, wherein the slit is continuouslyarranged so as to enclose the display region.
 7. The display deviceaccording to claim 6, wherein the second substrate includes a colorfilter having a pigment layer and arranged in at least an aperture partof the light shielding layer; and an inorganic insulation layer coveringat least an upper surface and end part of the color filter.
 8. Thedisplay device according to claim 7, wherein the light emitting elementis exposed in a space part enclosed by the first substrate, the secondsubstrate and the seal component.
 9. The display device according toclaim 8, wherein the seal component contacts the inorganic insulationlayer.
 10. The display device according to claim 8, wherein a gas with adew point of −70° C. or less is included in the space part.
 11. Thedisplay device according to claim 10, wherein the gas with an oxygenconcentration of 1 ppm or less is included in the space part.
 12. Adisplay device comprising: a first substrate comprising a display regionarranged with a plurality of pixels having a light emitting element; asecond substrate facing the first substrate, the second substrate beingtransparent; a first light shielding layer between the first substrateand the second substrate, the first light shielding layer having anaperture part corresponding to the pixel; a second light shielding layeron an opposite side of the first light shielding layer with respect tothe second substrate, the second light shielding layer being arranged ina periphery region located in a periphery of the display region; and aseal component comprising glass, the seal component bonding the firstsubstrate and second substrate so that the display region and colorfilter faces each other.
 13. The display device according to claim 12,wherein the second light shielding layer is continuously arranged so asto enclose the display region.
 14. The display device according to claim12, further comprising: a transparent conductive layer arranged in thedisplay region in a surface arranged with the second light shieldinglayer.
 15. The display device according to claim 14, wherein thetransparent conductive layer is a wiring of a touch sensor.
 16. Thedisplay device according to claim 5, wherein the slit is arranged in anarea sandwiched between the light emitting element and the sealcomponent in a planar view.
 17. The display device according to claim 1,wherein the second substrate is transparent.
 18. The display deviceaccording to claim 1, wherein the seal component, the inorganicinsulation layer and the second substrate are overlapped each other in aplanar view, and the inorganic insulation layer is provided between theseal component and the second substrate.
 19. The display deviceaccording to claim 5, wherein the second substrate does not have anyhole in an area where the second substrate overlaps with the sealcomponent in a planar view.
 20. The display device according to claim12, wherein the second substrate does not have any hole in an area wherethe second substrate overlaps with the seal component in a planar view.